Additional Staubli jacquard heads are also on r dobby weaving, the plant has 10 high-speed Vamatex leonardo negative rapier looms driven by Staubli 2670 dobby heads. These dobbies are fully electronic and can drive up to 20 harness frames. These looms are capable of speeds up to 700 picks per e company is working aggressively to move styles from Jacquards to the dobbies whenever possible for the cost and speed is is the first. Installation for the leonardo machines. The loom was first shown at otemas in Osaka. It has many advanced features including a programmable inverter drive.
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The delta 200 a very handy machine for dobby looms, especially when we get into the contract market very heavy, james said. You can do a full count draw through drop wires, heddles and a reed in resume about an hour. Schneider Fabrics weave room in operation. . you can also pattern your draw. It does not have to be a straight draw. Its pc-driven so you can draw any kind of pattern you is making flexibility allows the company to run some styles that would normally have to go on its Jacquard machines on its dobby machines, giving the company another cost savings. . weave roomOf course, the heart of the plant is its weave room. Circa 1801s weave room is clean, spacious and well lit. All of the equipment is new and first r Jacquard weaving, the plant has plus es positive rapier looms driven by Staubli lx 3200 Jacquard heads. These machines are capable of speeds in the 400 to 450 picks per minute range. At the time of atis visit, the company was in negotiations to purchase plus es machines.
The company uses these machines in three ways: sampling, product development and custom e karl mayer (warpers) give you versatility, said Jeff James, president of manufacturing, circa 1801. Especially if you have a customer that wants a quick turnaround. Using the rotary creel on them, i can make a warp in about three hours. If all that is needed is a short warp for a quick fabric trial, james says that a 35-yard warp can be prepared in about an hour. These warpers also do not need much operator attention. During the plants review startup phase it was not unusual to leave them running overnight. James told ati that he has discussed a fabric with a customer in the morning and showed her fabric that e plants slashing system is a sucker mueller single-end slasher. Single-end slashing gives better sizing application, which translates into higher weaving efficiency. This unit is one of the first such installations in the United e plants drawing-in machine is a staubli delta 200. .
We are absolutely interested in working with the customized products that the marketplace is requiring today. . Processes And EquipmentProduction processes begin with warping. The plants warping equipment includes Hacoba warpers and Karl mayer sample warpers. In an unusual arrangement, the hacoba warpers are mounted on tracks, making them ese warpers are mated with very large stationary creels designed to minimize labor. Every aspect of production at Circa 1801 has two guiding principles in mind: flexibility and reduced manufacturing anging over a for creel takes at most two hours. The hacoba units are also very user friendly. It only took about two weeks to train operators to use the ere are two karl mayer sample warpers, capable of making warps up to 150 yard in length.
LoomSphere air filtration system in mind. There 10-foot by 10-foot tunnels under the weave room floor for air e building was also designed for rapid expansion. One of the weave room walls is can be easily removed, and the pads have already been poured for phase two allowing Circa 1801 to double the size of its weave room and hneiders business plan calls for adding 28 looms per year. At this rate, the current weave room will be completely filled with looms in three years. In four years, a 250,000-square-foot expansion is owth is a subject that the entire circa 1801 team has given a much thought. In order to be a force in this market they must grow. At the same time, they dont want to become so large that they no longer know their associates. We can be a happy medium between a european family mill and a big textile operation, lenox said. We are interested in custom projects.
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You are not given a choice. . Plant DesignCirca 1801 is a green field plant, designed specifically to make the most of every element of its machinery. Atis September 1998 issue for a first look at the plants construction.) The building itself has several unique features which make it ideal for Jacquard fabric production. For example, ceiling height is 28 feet. The extra height allows Circa 1801 to have the greatest possible distance between its looms and the jacquard heads.
There is also no duct work over any of the heads. The higher the head, the less the angle in the harness. The reduced angle translates into reduced friction and increased harness life. The company estimates that its 1,200-hook harnesses will last up to five times longer those in conventional plants, which have much lower other advantage of an extremely high ceiling is that future loom wallpaper configurations will be more vertical, said John Lenox, president, circa 1801 Fabrics. Not only is this a valid weave room for today; it is a valid weave room for 20 years from e building was also designed with Luwa bahnsons.
We didnt have that technological edge to get into the business until about a year ago. Circa 1801 Fabrics President John Lenox (l) with company founder, josh. Schneider and his team are also using information systems to tie together not just all of the technology but all of the companys functions as well. In fact, one of the major requirement vendors had to meet was to get their engineers together with engineers from all parties to ensure a high level of integration. C., is responsible for getting all of the different systems Staubli, vamatex, eat, nedGraphics e entire plant is integrated from the warper, to the warehouse, to the looms, said John Lenox, president, circa 1801 Fabrics.
Our customers with a password will be able to view their fabric weaving. When they check on an order, they dont have to talk to a customer service person. They can go directly to the loom. However, the company is not relying on technology alone. The top 12 people at Circa 1801 (including Schneider and Lenox) have more than 275 years of experience between them. Most are second or third generation textile s the team that weve assembled, that makes the technology useful, Schneider said. Its a double-edged sword. You can have the best technology in the world but it drives the organization, instead of the organization driving s not just your network; its what you do with. Everything has to be a seamless whole marketing, design, production to survive in todays market.
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Schneider Fabrics, connelly Springs,. C., combines state-of-the-art textile machinery and information systems to take literature jacquard weaving in new directions. Josh Schneider formed the company and recruited a team of industry veterans after making an intensive survey of Jacquard weaving technology. He felt that several recent breakthroughs could give him a technological edge in the upholstery and home furnishings y technological components at the 200,000-square-foot plant include luwa bahnsons loomSphere system; Staublis lx 3200 Jacquard head and Delta 200 drawing-in machine; nuovo vamatexs leonardo and 9000. Mayers rotary creel sample warper. . There was no way we could go out, as a company, and compete and be one essay of the same, schneider said. We had to look at where the weaknesses were in the industry, the holes that can be filled if you do something different. I realized that to get into it, we needed an edge.
Businesses are increasingly hopping on the "green" bandwagon. The market for green technologies and services are likely to grow for some time to come. Ask Others, float your ideas by family and friends that you trust. It's always good to get other opinions and possibly ideas. Remember, there will always be folks that don't like your ideas but that doesn't necessarily mean that they aren't good ones! Textile technology In focusby alfred Dockery, executive editor, and Eric Vonwiller, technical. Editor Reinventing The jacquard Business,. Schneider uses new royale technology to capture the imagination of its customers.
we can focus on what business prospects might be possible for these skills. Maybe you start a basket-weaving company and sell your baskets in retail channels and/or on the Internet. You could start a business teaching others how to basket-weave. Why not create instructional basket-weaving videos and start off by selling them online? . There are many possibilities. Growth Industries, if you're looking for markets that are growing, businesses that cater to the needs of the aging baby boomer population is a great place to start. There are plenty of boomer related business opportunities including providing travel packages, financial planning services and assistive technologies. Another growth market is for green technologies.
Come up with a list of what you do well. This bill list can include any hobbies and interests besides strictly professional skills. For example, a short list might include: Tennis, graphic design, socializing, spreadsheet work, basket-weaving. Teaching 2 what do you enjoy doing? Out of all of the things you do well, which are the ones you enjoy the most. Let's say your favorite activities are graphic design, basket-weaving and teaching. 3 what is currently in demand in the marketplace? Let's say, (hypothetically of course) you determine that there are way too many graphic designers out there at the moment and very little demand for that skill. Well, you can take graphic design off your list.
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What business should you start? This is one of the most common and important questions you could ask. It's a very personal question so there's no easy answer. The simple answer - it depends. To help you find the answer to this question some guidelines can be helpful. The following guideline applies not only to what business you should start, but also to careers in general. Success and happiness with your work involves figuring out three things: 1 what do you do well?business